2CCP SERIES
Cable-Pull Safety Switch
APPLICATIONS
Long conveyor systems found in
Warehouses and distribution centers
Post and parcel facilities
Food & beverage or pharmaceutical production
Large machinery found in
Packaging equipment
Assembly lines like automotive
Woodworking and textiles
Industrial plants such as
Cement and asphalt production
Chemical processing
Mining
Power plants
004796
Issue 1
VALUE PROPOSITION
The 2CCP, Honeywell’s newest MICRO SWITCH CablePull Safety Switch, provides an economical switching
solution for an easily accessible emergency stop function along conveyors and machines. The 2CCP provides reliable
performance, a highly configurable platform, easy installation, simplified maintenance, and faster equipment restart to
meet the needs of a wide range of end-users.
HONEYWELL CABLE-PULL SWITCH PORTFOLIO
2CCP 1CPS 2CPS
Key Features
• Dual direction
• Improved design for LED and
tension windows
• Updated design to easily and
economically replace faceplate
• All options in one package size
• IP67 sealing
• Smaller footprint than dual
direction
• Extra contact and connector
options
• Dual direction
• IP67 sealing
• Large and robust die-cast
aluminum housing
Options
• Rear conduit port
• Dual, left, or right actuation
• 24 V, 120 Vac, or 230 Vac LED
• E-stop and restart button
• Silver or gold plated contacts
• 24 V or 120 Vac LED
• E-stop
• 10-pin Brad Harrison connector
• Dual, left, or right actuation
• 24 V or 120 Vac LED
• Restart button
2 sensing.honeywell.com
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
Honeywell’s MICRO SWITCH 2CCP Series CablePull Safety Switch provides a readily accessible emergency stop signal
along stretches of conveyors and machinery. A cost-effective means compared to using multiple emergency stop push-
buttons. The 2CCP Series joins Honeywell’s cable-pull safety switch portfolio that already includes the CPS Series of cable-pull
products.
2CCP FEATURES 2CCP BENEFITS
Dual direction Covers cable spans up to 500 ft. Fewer number of switches required per installation
creates savings on unit and wiring costs.
Configurable platform
Many options available within one package size. 576 possible SKU combinations.
Options for conduit ports, contacts, actuation direction, LED, E-stop, and restart
button.
Direct-opening, snap-action
contacts
Contacts are held closed when the actuating cable is under proper tension and the
reset knob is set to the run position. Upon activation, a cam positively open the NC
contacts. The snap-action operation causes the mechanical latch almost immediately.
Latches on both slackened and
pulled cable Provides tension loss monitoring due to wire breakage or thermal expansion.
Wide tolerance zone for cable
tensioning
Protects against nuisance tripping and the effects of thermal expansion. ±30°F for
cable runs up to 500 ft. Longer runs achievable at smaller temperature windows.
Integral reset mechanism NC switch contacts remain open until the unit is reset by properly tensioning the cable
and manually rotating the blue reset knob to “Run” condition following switch actuation.
Restart button
Equipment is not allowed to restart automatically after the cable-pull switch is
reset. The integrated restart button can be used to send a signal back to the PLC for
equipment start. This is in lieu of installing a local control station or using an existing
HMI.
Improved LED More light intensity and better side viewing ensures switch status can be seen easily
from a distance. Available in 24 Vdc, 120 Vac, or 230 Vac.
E-stop button Provides E-stop access even at the extreme ends of the span.
Replaceable front cover
Units with an E-stop are prone to damage. Impact-resistant plastic cover has been
designed for fast and economic replacement. LED and restart button are mounted to
base of unit and do not require replacement or rewiring.
Improved tension window Magnified window and clear markings makes system setup and rope tension
maintenance faster and more precise.
External mounting holes Front cover does not need to be removed to access mounting holes creating easier
installation and maintenance access.
Large wiring cavity with straight
through wiring Easier access to contact block allows for faster and simpler wiring.
Optional rear conduit port Option to route wiring through the back of the unit for easier installation and to
eliminate looping cable.
Sensing and Internet of Things 3
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
TABLE 1. SPECIFICATIONS
DESIGNATION AND UTILIZATION CATEGORY RATED OPERATIONAL CURRENT IE (A) AT RATED OPERATIONAL VOLTAGE (V)
24 V 120 V 240 V
AC15 (Contact Rating) A300 – 6 A 3 A
DC13 (Contact Rating) Q300 2.8 A 0.55 A 0.27 A
Rated thermal current (Ith) 10 A
Rated impulse withstand (Uimp) 2500 V
Rated insulation voltage (Ui) 300 V
Usable gold-plated current (if applicable) 1 mA to 50 mA, 60 Vdc max./125 Vac max.
Shock 15 g
Conditional short-circuit current 1000 A
Sealing IP54; NEMA 1
Pollution code 3
Operating temperature range 40 °C to 85 °C [40 °F to 185 °F]
Short-circuit protective device
(type/maximum rating) Class J fuse (10 A/600 V)
Vibration 10 Hz to 500 Hz, 5 g
Mechanical life 375,000 operations
Complies with:
• Low Voltage Directive 2014/35/EU, EMC Directive 2014/30/EU
• Machinery Directive 2006/42/EC only as the directives relate to the components being used in a safety function
• IEC/EN 609471, IEC/EN 6094751, IEC/EN 6094755
• EN ISO 13850 compliance
• UL Category NISD, Emergency Stop Devices
MCTF (Mechanical Life): >375,000 cycles with single-sided confidence limit of 100 %
MCTF (Electrical Life): >50,000 cycles with single-sided confidence limit of 87.5 %
Highest SIL Capability: SIL3 (HFT:1), IEC 615082
Proof Test Interval: 1 Year
FIGURE 1. PRODUCT NOMENCLATURE
2CCP
Switch Type
A
B
1/2 NPT
20 mm
Body Code
A
Basic Switch
Code
D
B
A2NO/2NC, direct acting
Switch 1: 1NO/1NC
Switch 2: 1NO/1NC
1
2
Standard, right,
left, and bottom
conduit ports
tapped
Optional Conduit
Port Code
1
2CCP Series
Cable-Pull
Safet
y Switch
A
ANo indicator,
pilot light
24 V LED
indicator
Indicator-Pilot
Light Code
A
Right, left, bottom,
and rear conduit
ports tapped
1NO/3NC, direct acting
Switch 1: 1NO/1NC
Switch 2: 2NC
4NC, direct acting
Switch 1: 2NC
Switch 2: 2NC
1
2
Maintained,
both sides
Maintained, left side
No actuation, right side
Actuation
Code
1
3Maintained, right side
No actuation, left side
NOTE: Not all combinations of model code are avail
able.
Please contact your Honey
well provider/representative for assistance.
B
C120 V LED
indicator
240 V LED
indicator
D
B
No acc. switch
1NO,
momentary
Restart Button/
Accessory Switch Code
A
1
2
No emergency
stop
Emergency
stop
Emergency
Stop
1
A
Modification
Code
–
4 sensing.honeywell.com
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
FIGURE 2. MOUNTING DIMENSIONS
10.05 in approx. at actuation
Manual reset knob
0.75 in
0.21 in
3X conduit
thread standard
(four
th in rear optional)
2X 2.250 in
Optional
accessory
switch*
1.344 in 1.562 in
0.50 in1.95 in
12.75 in approx. at actuation
11.75 in approx. at proper cable tension
Optional indicator
2X mounting pad
2.349 in
3.957 in
2.543 in
1.166 in
Ø 2.0 in
All drawings and dimensions shown
are for reference only.
* The optional accessory switch is
not intended and not evaluated as a
safety component.
Sensing and Internet of Things 5
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
FIGURE 3. CIRCUIT DIAGRAMS AND TRAVEL SPECIFICATIONS
CIRCUITRYCIRCUITRY BAR CHARTBAR CHART
2NC/2NO
2221
1413
2221
1413
A
B
C D E
F
G H
21-22
13-14
3,8
[0.15]
12,7
[0.50] 7,9
[0.31]
*9,9
[0.39] 0
12,7
[0.50]
*9,9
[0.39]
7,9
[0.31]
3,8
[0.15]
21-22
13-14
3NC/1NO
2221
1413 2221
11 12
21-22
13-14
3,8
[0.15]
12,7
[0.50] 7,9
[0.31]
*9,9
[0.39]
12,7
[0.50]
*9,9
[0.39]
7,9
[0.31]
3,8
[0.15]
11-12
21-22
A
B
C D E
0
F
GH
4NC
1211
2221
11 12
2221
3,8
[0.15]
12,7
[0.50]
7,9
[0.31]
*9,9
[0.39]
12,7
[0.50]
*9,9
[0.39]
7,9
[0.31]
3,8
[0.15]
11-12
21-22
A
B
C D E
F
GH
11-12
21-22
0
A = Left switch; B = Right switch; C = Slackened cable; D = Proper cable tension; E = Pulled cable; F = Cable tension 111 N [25 lb]
G = Cable tension 133 N [30 lb]; H = Cable tension 178 N [40 lb]; n = contact closed; o = contact open; *Positive opening action
contact according to IEC/EN 6094751
NOTE: All circuitry and bar charts are shown in switch “RUN” mode.
6 sensing.honeywell.com
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
A
FIGURE 4. CONTACTS
2NC/2NO 3NC/1NO 4NC
21 22
13 14
21 22
13 14
#6-32 UNC
21 22
13 14
11 12
21 22
#6-32 UNC
11 12
21 22
11 12
21 22
#6-32 UNC
A = Grounding screw
Sensing and Internet of Things 7
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
A 0,46 m [18 in] maximum
B 2,4 m [8 ft] maximum
C 76 m [250 ft] typical
D J-hook turnbuckle
E Thimble
F Cable clamp
G Cable support (eyebolt)
H Endspring
DEFH
G
AB
C
DEFH
G
FIGURE 5. 2CCP SYSTEM COMPONENTS
8 sensing.honeywell.com
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
A Tension indicator line is in center of
indicator window – left cable is properly
tensioned
B Optional indicator, 24 Vdc, 120 Vac, or
230 Vac
C Reset knob
D Tension indicator line is in center of in-
dicator window – right cable is properly
tensioned
E Thimble
F Cable clamp
G Cable
FIGURE 6. 2CCP SWITCH COMPONENTS
A
BC
D
EFG
TABLE 2. FUNCTIONAL SAFETY INFORMATION
RESULTS OF IEC 61508 FUNCTIONAL SAFETY ASSESSMENT
Safety function: To open a normally closed switch contact
when an actuating cable is pulled, the actuating cable is
slackened or the E-Stop is depressed.
CABLEPULL SAFETY SWITCH (2CCP SERIES)
1oo1 1oo2
Summary of IEC 615082 Clauses 7.4.2 and 7.4.4
Architectural constraints & type of product A/B HFT = 0, Type A HFT = 1, Type A
Safe failure fraction (SFF) 70 % 70 %
Random hardware
failures (h1)
λDD 0.00E+00 0.00E+00
λDU 3.06E07 3.06E07
Random hardware
failures (h1)
λSD 0.00E+00 0.00E+00
λSU 7.17E07 7.17E07
Diagnostic coverage (DC) 0 % 0 %
PFD @ PTI = 8760 hrs., MTTR = 8 hrs. 1.34E03 1.36E04
Probability of dangerous failure
(high demand - PFH) (h1)3.06E07 3.13E08
Hardware safety integrity compliance Route 1HRoute 1H
Systematic safety integrity compliance Route 1S
see report R70216114B
Route 1S
see report R70216114B
Systematic capability (SC 1, SC 2, SC 3, SC 4) SC 2 SC 2
Hardware safety integrity achieved SIL 2 SIL 3
If product is used as HFT = 1, then IEC 615082 clause 7.4.3 should be considered.
Proof Test Interval: 1 Year
Functional Safety Procedure performed per Step 6 at Proof Test Interval
Sensing and Internet of Things 9
CABLE-PULL SAFETY SWITCH, 2CCP SERIES
TABLE 3. ACCESSORIES
LISTING ACCESSORY (AVAILABLE SEPARATELY)
CLSZC1 7,6 m (25 ft) cable
CLSZC2 15,2 m (50 ft) cable
CLSZC3 30,5 m (100 ft) cable
CLSZC4 45,7 m (150 ft) cable
CLSZC5 61,0 m (200 ft) cable
CLSZC7 76,2 m (250 ft) cable
CLSZTC • (2) Thimbles
• (2) Low-profile duplex cable clamps
CPSZ1S (1) Draw-bar endspring
CPSZK1
• (1) J-hook turnbuckle with lock nuts
• (2) Thimbles
• (2) Low-profile duplex cable clamps
• (16) Sets of cable supports [(16) 1/420 eye bolts, (32) 1/420 nuts, (32) flat washers,
(16) lock washers]
CPSZTB (1) J-hook turnbuckle with lock nuts
CPSBRACKET (1) Mounting bracket
2CPZC1 (1) 2CCP replacement cover assembly with E-stop button for product without the optional accessory
switch
2CPZC2 (1) 2CCP replacement cover assembly with E-stop button and indicator for product with the optional
accessory switch
2CPZLED24 Accessory LED PCBA, 24 Vdc
2CPZLED120 Accessory LED PCBA, 120 Vac
2CPZLED240 Accessory LED PCBA, 240 Vac
CPSZPTSPCR10 (10) Proper tension spacer
WARRANTY/REMEDY
Honeywell warrants goods of its
manufacture as being free of defective
materials and faulty workmanship
during the applicable warranty period.
Honeywell’s standard product warranty
applies unless agreed to otherwise by
Honeywell in writing; please refer to your
order acknowledgment or consult your
local sales office for specific warranty
details. If warranted goods are returned
to Honeywell during the period of
coverage, Honeywell will repair or replace,
at its option, without charge those items
that Honeywell, in its sole discretion,
finds defective. The foregoing is buyer’s
sole remedy and is in lieu of all other
warranties, expressed or implied,
including those of merchantability
and fitness for a particular purpose.
In no event shall Honeywell be liable
for consequential, special, or indirect
damages.
While Honeywell may provide application
assistance personally, through our
literature and the Honeywell web site, it
is buyer’s sole responsibility to determine
the suitability of the product in the
application.
Specifications may change without
notice. The information we supply is
believed to be accurate and reliable as of
this writing. However, Honeywell assumes
no responsibility for its use.
0047961EN | 1 | 04/20
© 2020 Honeywell International Inc. All rights reserved.
m WARNING
IMPROPER INSTALLATION
• Consult with local safety agencies
and their requirements when
designing a machine-control link,
interface and all control elements
that affect safety.
• Strictly adhere to all installation
instructions.
Failure to comply with these
instructions could result in death or
serious injury.
m WARNING
MISUSE OF
DOCUMENTATION
• The information presented in this
product sheet is for reference only.
Do not use this document as a
product installation guide.
• Complete installation, operation,
and maintenance information
is provided in the instructions
supplied with each product.
Failure to comply with these
instructions could result in death or
serious injury.
Honeywell
Sensing and Internet of Things
830 East Arapaho Road
Richardson, TX 75081
sensing.honeywell.com
FOR MORE INFORMATION
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Things services its customers through a
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