B65805C0100A033 - EPCOS AG - Product.Express

Data SheetData Sheet

Date: September 2006

 EPCOS AG 2006. Reproduction, publication and dissemination of this data sheet and the

information contained therein without EPCOS’ prior express consent is prohibited.

Ferrites and accessories

RM 5, RM 5 LP

Cores and accessories

Series/Type: B65805, B65806, B65822, B65539

209/06

Please read Cautions and warnings and

Important notes at the end of this document.

■To IEC 62317-4

■Core without center hole

for transformer applications

■Delivery mode: sets

Magnetic characteristics (per set)

Approx. weight (per set)

Gapped

with

center hole

without

center hole

Σ l/A

Amin

1.0

20.8

—

433

0.93

22.1

23.8

526

mm–1

mm2

mm3

m2.9 3.0 g

Material AL value

approx.

µeOrdering code 1)

-C with center hole

-N with threaded sleeve

K1 25 ±3% 1.0 19.9 B65805+0025A001

40 ±3% 0.40 31.8 B65805+0040A001

M33 63 ±3% 0.4 50.2 B65805+0063A033

100 ±3% 0.2 79.6 B65805+0100A033

N48 160 ±3% 0.12 127 B65805+0160A048

250 ±3% 0.06 199 B65805+0250A048

315 ±3% 0.03 251 B65805+0315A048

1) Replace the + by the code letter “C” or “N” for the required version.

B65805Core

RM 5

309/06

Please read Cautions and warnings and

Important notes at the end of this document.

Ungapped

Material AL value

µePV

W/set

Ordering code

-C with center hole

-J without center hole

N48 1800 +30/–20% 1430 B65805C0000R048

N45 2600 +30/–20% 1920 B65805J0000R045

N30 3500 +30/–20% 2590 B65805J0000R030

T38 6700 +40/–30% 4950 B65805J0000Y038

T66 9600 +40/–30% 7090 B65805J0000Y066

N49 1300 +30/–20% 960 < 0.06 ( 50 mT, 500 kHz, 100 °C) B65805J0000R049

N87 2000 +30/–20% 1480 < 0.32 (200 mT, 100 kHz, 100 °C) B65805J0000R087

N97 2000 +30/–20% 1480 < 0.24 (200 mT, 100 kHz, 100 °C) B65805J0000R097

N41 2600 +30/–20% 1920 < 0.10 (200 mT, 100 kHz, 100 °C) B65805J0000R041

B65805Core

RM 5

409/06

Please read Cautions and warnings and

Important notes at the end of this document.

Coil former

Material: GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:

H max. operating temperature 180 °C), color code blue

Bakelite UP 3420 ® [E61040 (M)], HEXION SPECIALTY CHEMICALS GMBH

Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s

Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s

Winding: see Data Book 2007, chapter “Processing notes, 2.1”

Pins squared in the start-of-winding area.

For matching clamps and insulating washers see page 5.

4 pins 5 and 6 pins 8 pins

Sections AN

mm2

AR value

µΩ

Pins Ordering code

19.5 25 90 4B65806K1004D001

5B65806K1005D001

6B65806K1006D001

8B65806K1008D001

28.7 25 94 6B65806K1006D002

FRM0278-J

5+0,15

0,7+0,05

0,49±0,05

ø0,52 max.

0,75±0,05 0,52±0,05

5±0,3

0,7+0,05

2,54

ø1+0,1

Erdungspunkte ø1,3+0,1

)

0,1ø5,95

0,16,15

0,45 max.

ø10,1 0,1

1060

0,16,9

0,16,1

0,16,95

)

*Bei Ausführung mit

5 Stiften entfällt Stift 4

Stifte 5

und

Stifte 8

Stifte

Lochgruppen

Ansicht in Montagerichtung

Hole arrangement

View in mounting

*) Pin 4 is omitted

in 5-pin version.

Ground Ø 1.3+0.1

direction

FRM0278-J

B65806Accessories

RM 5

509/06

Please read Cautions and warnings and

Important notes at the end of this document.

Clamp

■With ground terminal, made of stainless spring steel (tinned), 0.335 mm thick

■Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s

■Also available as strip clamp on reels on request

Insulating washer 1 between core and coil former

■For tolerance compensation and for insulation

■Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.08 mm thick

Aryphan F685, [E167358 (M)], natural color, LOFO HIGH TECH FILM GMBH

Insulating washer 2 for double-clad PCBs

■Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.3 mm thick

Makrofol DPF 5026, [E41613 (M)], natural color, BAYER MATERIALSCIENCE AG

Clamp Insulating washer 1 Insulating washer 2

Clamping forces for RM 5

Ordering code

Clamp (ordering code per piece, 2 are required) B65806A2203X000

Insulating washer 1 (reel packing, PU = 1 reel) B65806A5000X000

Insulating washer 2 (bulk) B65806D2005X000

FRM0012-J

9,3+0,2

8,3+0,15 0,55 0,15

0,150,55

4,5 +0,1

0,3

0,7

2,4 max.

FRM0307-2

12.5 0.2

(preliminary data)

FRM0157-Q

ZmaxX

Fmin: Extension of clamp from a to a2 = Xmin

Fmax: Extension of clamp from a to a1 = Xmax

Clamp opening a (mm) 8.3 +0.15

Core nose Zmax (mm) 0.15

Height of core pair X (mm)Xmin

Xmax

8.75

9.25

Clamping force F (N) Fmin

max

B65806Accessories

RM 5

609/06

Please read Cautions and warnings and

Important notes at the end of this document.

SMD coil former with gullwing terminals

Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:

F max. operating temperature 155 °C), color code black

Vectra C 130 [E83005 (M)], TICONA

Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s

Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s

permissible soldering temperature for wire-wrap connection on coil former: 400 °C,1 s

Winding: see Data Book 2007, chapter “Processing notes, 2.1”

Clamp

■Without ground terminal, made of stainless spring steel, 0.335 mm thick

■Also available as strip clamp (each carton containing 2 reels) on request

Coil former Clamp

Sections AN

mm2

AR value

µΩ

Terminals Ordering code

111.1 25 77 8B65822F1008T001

210.2 25 85 8B65822F1008T002

Clamp(ordering code per piece, 2 are required) B65806J2204X000

FRM0025-G

9,3

8,3+0,15 0,55 0,15

0,150,55

2,1±0,1

FRM0296-H

ø5+0,15

0,4±0,05

0,3

0,6

3,81

3 x 3,81 = 11,43

20,3

2,5

3,81

11,43

1,2

Recommended

PCB layout

0,55±0,05

1 section 2 sections

8,9±0,2

0,4±0,05

0,2ø10,1

ø6 0,15

0,2513,4

19 0,2

0,26,2

0,214,2

B65822, B65806Accessories

RM 5

709/06

Please read Cautions and warnings and

Important notes at the end of this document.

SMD coil former with J terminals

Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:

F max. operating temperature 155 °C), color code black

Vectra C 130 [E83005 (M)], TICONA

Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s

Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s

permissible soldering temperature for wire-wrap connection on coil former: 400 °C,1 s

Winding: see Data Book 2007, chapter “Processing notes, 2.1”

Clamp

■Without ground terminal, made of stainless spring steel, 0.335 mm thick

■Also available as strip clamp (each carton containing 2 reels) on request

Coil former Clamp

Sections AN

mm2

AR value

µΩ

Terminals Ordering code

111.1 25 73 8B65822J1008T001

Clamp(ordering code per piece, 2 are required) B65806J2204X000

FRM0297-Q

0,6 2,8

1,5

0,3

0,45±0,05

0,75±0,05

7,1±0,1

6+0,3

0,6

1,7

3,81±0,1

3x3,81 = 11,43±0,1

1,5

11,43

3,81

9,8±0,11,2

5+0,15

0,15ø5,95

6,15 0,1

0,152

15,6

0,5

0,2

18,6

13,5

0,2

10,1

0,1

0,2

15,0

PCB layout

Recommended

FRM0025-G

9,3

8,3+0,15 0,55 0,15

0,150,55

2,1±0,1

B65822, B65806Accessories

RM 5

809/06

Please read Cautions and warnings and

Important notes at the end of this document.

Adjusting screw

■Tube core with thread and core brake made of GFR polyterephthalate

Pocan B3235 ® [E245249 (M)], LANXESS AG

Figure Tube core Ordering code

∅ × length (mm) Material Color code

a1.81 × 2.0 K1 yellow B65539C1003X001

a1.81 × 2.7 K1 gray B65539C1002X001

a1.81 × 2.7 N22 red B65539C1002X022

b1.81 × 3.4 N22 green B65806C3001X022

B65539, B65806Accessories

RM 5

909/06

Please read Cautions and warnings and

Important notes at the end of this document.

■To IEC 62317-4

■For compact transformers

■Without center hole

■Delivery mode: sets

Magnetic characteristics (per set)

Σ l/A= 0.71 mm

–1

le= 17.5 mm

Ae= 24.5 mm2

Amin = 18 mm2

Ve= 430 mm3

Approx. weight 2.6 g/set

Ungapped

Material AL value

µePV

W/set

Ordering code

T381) 7700 +40/–30% 4380 B65805P0000Y038

N49 1700 +30/–20% 970 < 0.09 ( 50 mT, 500 kHz, 100 °C) B65805P0000R049

N92 1900 +30/–20% 1080 < 0.29 (200 mT, 100 kHz, 100 °C) B65805P0000R092

N87 2400 +30/–20% 1360 < 0.26 (200 mT, 100 kHz, 100 °C) B65805P0000R087

1) Preliminary data

B65805PCore

RM 5 »Low Profile«

10 09/06

Ferrites and accessories

Cautions and warnings

Mechanical stress and mounting

Ferrite cores have to meet mechanical requirements during assembling and for a growing number

of applications. Since ferrites are ceramic materials one has to be aware of the special behavior

under mechanical load.

As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing

or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads

can cause cracks or failure of the ferrite cores.

For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”.

Effects of core combination on AL value

Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent

that the initial permeability is dependent on the stress state of the core. The higher the stresses are

in the core, the lower is the value for the initial permeability. Thus the embedding medium should

have the greatest possible elasticity.

For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”.

Heating up

Ferrites can run hot during operation at higher flux densities and higher frequencies.

NiZn-materials

The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.

Processing notes

– The start of the winding process should be soft. Else the flanges may be destroid.

– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more

be mount.

– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.

– Not following the processing notes for soldering of the J-leg terminals may cause solderability

problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation

of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”.

– The dimensions of the hole arrangement have fixed values and should be understood as a

recommendation for drilling the printed circuit board. For dimensioning the pins, the group of

holes can only be seen under certain conditions, as they fit into the given hole arrangement. To

avoid problems when mounting the transformer, the manufacturing tolerances for positioning the

customers’ drilling process must be considered by increasing the hole diameter.

11 09/06

Important notes

The following applies to all products named in this publication:

1. Some parts of this publication contain statements about the suitability of our products for

certain areas of application. These statements are based on our knowledge of typical

requirements that are often placed on our products in the areas of application concerned. We

nevertheless expressly point out that such statements cannot be regarded as binding

statements about the suitability of our products for a particular customer application. As

a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them

than the customers themselves. For these reasons, it is always ultimately incumbent on the

customer to check and decide whether an EPCOS product with the properties described in the

product specification is suitable for use in a particular customer application.

2. We also point out that in individual cases, a malfunction of passive electronic components

or failure before the end of their usual service life cannot be completely ruled out in the

current state of the art, even if they are operated as specified. In customer applications

requiring a very high level of operational safety and especially in customer applications in which

the malfunction or failure of a passive electronic component could endanger human life or health

(e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of

suitable design of the customer application or other action taken by the customer (e.g.

installation of protective circuitry or redundancy) that no injury or damage is sustained by third

parties in the event of malfunction or failure of a passive electronic component.

3. The warnings, cautions and product-specific notes must be observed.

4. In order to satisfy certain technical requirements, some of the products described in this

publication may contain substances subject to restrictions in certain jurisdictions (e.g.

because they are classed as “hazardous”). Useful information on this will be found in our

Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more

detailed questions, please contact our sales offices.

5. We constantly strive to improve our products. Consequently, the products described in this

publication may change from time to time. The same is true of the corresponding product

specifications. Please check therefore to what extent product descriptions and specifications

contained in this publication are still applicable before or when you place an order.

We also reserve the right to discontinue production and delivery of products.

Consequently, we cannot guarantee that all products named in this publication will always be

available.

6. Unless otherwise agreed in individual contracts, all orders are subject to the current version

of the “General Terms of Delivery for Products and Services in the Electrical Industry”

published by the German Electrical and Electronics Industry Association (ZVEI).

7. The trade names EPCOS, EPCOS-JONES, Baoke, Alu-X, CeraDiode, CSSP, MLSC,

PhaseCap, PhaseMod, SIFI, SIFERRIT, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K,

UltraCap, WindCap are trademarks registered or pending in Europe and in other countries.

Further information will be found on the Internet at www.epcos.com/trademarks.