Standard pressure-sensitive
adhesive attachment tape
(PSA) makes SOFT-SHIELD
5000 Series gaskets a user-friendly
and cost-effective design solution.
FEATURES
Typically requires <1 lb/inch (0.175
N/mm) closure force – 5 times lower
than other gaskets
>90 dB attenuation from 20 MHz
to 10 GHz
Asymmetrical profiles as well as
“C”, “V”, “P”, “D” shapes*
Self-terminating fabric jacket
No perfor mance degradation after
10,000 compression cycles
Seals
Conductive elastomers Knitted wire mesh
Conductive coatings, sealants, adhesives
Cable shielding products EMI/ESD shielding laminates
Shielded vents and windows
Commercial and militar y EMI testing
LEADER IN EMI SHIELDING INNOVATION, DESIGN, AND TEST TECHNOLOGY
TECHNICAL
BULLETIN
172
SOFT-SHIELD®5000 Series
Conductive Jacket over Foam EMI Gaskets
DESCRIPTION
SOFT-SHIELD 5000 Series EMI gaskets
are designed to meet the stringent
shielding and mechanical perfor mance
requirements of today’s commercial
electronic enclosures, medical electronics,
factory automation equipment, repro-
graphics and grounding applications.
SOFT-SHIELD 5000 Series EMI gaskets
consist of an electrically conductive
fabric jacket over a highly compressible
foam core. The nickel-plated-silver woven
nylon rip-stop jacket is self-terminating
when cut. Chosen for its exceptional
compressibility, the foam core typically
requires less than 1 lb/in (0.175 N/mm)
closure force, making it especially useful
for thin-walled plastic enclosures.
Typical
Property Test Method Values
Shielding CHO-TM-TP08 See graph above
Effectiveness
Compression ASTM D3574 <25%
Set (mod.)
Electrical CEPS-0002 0.1 ohm/sq. (max.)
Conductivity
Adhesive ASTM D1000 4 lb/inch
Peel Strength (90° Bend) (0.7 N/mm) (min.)
120
100
80
60
40
20
010 100 1000 10000
Test Procedure TP-08
Attenuation (dB)
SOFT-SHIELD 5000
Standard Product vs. UL 94V-0 Version
Dynamic Test
Range Limitation
Part No. 82-122-74012-09600
(UL 94V-0 rated)
Part No. 82-121-74012-09600
Frequency (MHz)
*Call for availability
Continuous lengths or kiss-cut parts
on polyester film sheets
UL 94V-0 rated versions available
BENEFITS
Cost-effective
Custom lengths available
Alternative to BeCu fingerstock gaskets
Pick and place installation available
Technical application suppor t
Global distributor/fabricator network
Tel: 781-935-4850 FAX: 781-933-4318
Seals
SOFT-SHIELD®5000 Series Conductive Jacket over Foam EMI Gaskets
continued
,,,,,,
74001
Actual Size
.800 (20.3)
.125
(3.2)
,,
,,
74002
.157 (4.0)
.079
(2.0)
Actual Size
,,,
,,,
74000
.375 (9.5)
.125
(3.2)
Actual Size
,,
74003
.197 (5.0)
.039
(1.0)
Actual Size
NOTE: Compression/deflection curves are typical. Dimensions shown do not include PSA (.005 typically). Actual size shown with PSA strip.
8 2 – A B C – X X X X X – Y Y Y Y Y
Designates
SOFT-SHIELD 5000 EMI gaskets
A
Jacket Type
1 Nickel-plated nylon rip-stop fabric
2 Other (to be assigned)
B
PSA Tape Backing
1 No PSA tape
2 PSA tape
C
Gasket Service Rating
1 General duty (urethane foam core)
2 UL-V-0 rating*
Gasket profile (see below) Length in inches x 100
ex., 09600 = 8 ft. (std)
Use the following part number to order SOFT-SHIELD 5000 Series gaskets:
AVAILABLE PROFILES
dimensions in inches (mm)
2.5
2
1.5
1
0.5
00 1020304050
Deflection (%)
Compression (lbs/inch)
3.5
3
2.5
2
1.5
1
0.5
00 1020304050
Deflection (%)
Compression (lbs/inch)
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch)
6
4.5
3
1.5
00 1020304050
Deflection (%)
Compression (lbs/inch)
Tel: 781-935-4850 FAX: 781-933-4318
Seals
SOFT-SHIELD®5000 Series Conductive Jacket over Foam EMI Gaskets
continued
,,,,
74004
Actual Size .394 (10.0)
.039
(1.0)
74005
Actual Size .276 (7.0)
.079
(2.0)
,,,
74012
.500 (12.7)
.125
(3.2)
Actual Size
6
5
4
3
2
1
00 1020304050
Deflection (%)
Compression (lbs/inch)
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch)
Deflection (%)
1.5
1.0
0.5
0010 50
4020 30
3.0
2.5
2.0
Load (lbs/linear inch)
NOTE: Compression/deflection curves are typical. Dimensions shown do not include PSA (.005 typically). Actual size shown with PSA strip.
,,,
,,,
74025
.394 (10.0)
.079
(2.0)
Actual Size
,,
,,
74020
.157 (4.0)
.039
(1.0)
Actual Size
,,,,
,,,,
74014
.500 (12.7)
.250
(6.4)
Actual Size
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch)
15
12
9
6
3
00 1020304050
Deflection (%)
Compression (lbs/inch)
3
2.5
2
1.5
1
0.5
00 1020304050
Deflection (%)
Load (lbs/linear inch)
Tel: 781-935-4850 FAX: 781-933-4318
Seals
,,
,,
74015
Actual Size
.190 (4.8)
.130
(3.3)
,,,
,,,
74016
.375 (9.5)
.250
(6.4)
Actual Size
2.5
2
1.5
1
0.5
00 1020304050
Deflection (%)
Compression (lbs/inch)
,,,,,,,,
74026 Actual Size
1.850 (47.0)
.125
(3.2)
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
00 1020304050
Deflection (%)
Load (lbs/linear inch)
SOFT-SHIELD®5000 Series Conductive Jacket over Foam EMI Gaskets
continued
,,
,,
74017
.200 (5.1)
.200
(5.1)
Actual Size
0.7
0.6
0.5
0.4
0.3
0.2
0.1
00 1020304050
Deflection (%)
Compression (lbs/inch)
,,
,,
74018
.118 (3.0)
.118
(3.0)
Actual Size
1.4
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch)
,,,
,,,
,,,
74028
0.500 (12.7)
0.500
(12.7)
Actual Size
Contact Chomerics for
Compression/Deflection data
.
NOTE: Compression/deflection curves are typical. Dimensions shown do not include PSA (.005 typically). Actual size shown with PSA strip.
Contact Chomerics for
Compression/Deflection data
.
SOFT-SHIELD®5000 Series Conductive Jacket over Foam EMI Gaskets
continued
Tel: 781-935-4850 FAX: 781-933-4318
Seals
,,,,
,,,,
,,,,
74023
.250 (6.4)
.125
(3.2)
Actual Size
AVAILABLE PROFILES
dimensions in inches (mm)
(continued)
1.4
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Load (lbs/linear inch)
,,,
,,,
74022
.236 (6.0)
.236
(6.0)
Actual Size
,,,,
,,,,
,,,,
74021
.500 (12.7)
.375
(9.5)
Actual Size
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch)
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Load (lbs/linear inch)
,,,
,,,
74006
Actual Size
.250 (6.4)
.140
(3.6)
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch)
NOTE: Compression/deflection curves are typical. Dimensions shown do not include PSA (.005 typically). Actual size shown with PSA strip.
,,,
,,,
,,,
74024
.375
(9.5)
Actual Size
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Load (lbs/linear inch)
,,,
,,,
74011
Actual Size
.375 (9.5)
.250
(6.4)
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Compression (lbs/inch
.375 (9.5)
Tel: 781-935-4850 FAX: 781-933-4318
Seals
SOFT-SHIELD®5000 Series Conductive Jacket over Foam EMI Gaskets
continued
,,
,,
74019
Actual Size
.090 (2.3)
.090
(2.3)
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
00 1020304050
Deflection (%)
Compression (lbs/inch)
,,
,,
74031
Actual Size
.150 (3.8)
.090
(2.3)
,,,,
74007*
.445 (11.3)
.106
(2.7)
Actual Size .315 (8.0)
Rigid
insert
,,,
,,,
,,,
74029
Actual Size
.500 (12.7)
.375
(9.5)
1.2
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Load (lbs/linear inch)
NOTE: Compression/deflection curves are typical. Dimensions shown do not include PSA (.005 typically). Actual size shown with PSA strip.
Contact Chomerics for
Compression/Deflection data
.
*Call for availability. Contact Chomerics
for Compression/Deflection data
.
,,
,,
.236 (6.0)
.157
(3.99)
1
0.8
0.6
0.4
0.2
00 1020304050
Deflection (%)
Load (lbs/linear inch)
74030
Actual Size
,,
,,
74013
Actual Size
.150 (3.8)
.120
(3.0)
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
00 1020304050
Deflection (%)
Compression (lbs/inch)
SOFT-SHIELD®5000 Series Conductive Jacket over Foam EMI Gaskets
continued
Tel: 781-935-4850 FAX: 781-933-4318
Seals
Inquiries are invited concerning other cross sections and sizes.
,,,,
74009*
.520 (13.2)
.035
(0.9)
Actual Size .130
(3.3)
Rigid insert
,,,
,,,
,,,
,,,
74008
.420 (10.7) .045
(1.1)
Actual Size
,,,,
,,,,
,,,,
,,,,
74010*
.580 (14.7)
.146
(3.7)
Actual Size
.675
(17.1)
.385
(9.8)
Rigid insert
AVAILABLE PROFILES
dimensions in inches (mm)
(continued)
TYPICAL CROSS SECTION TOLERANCES:
±.010 in. (0.254 mm) for all dimensions up to .040 in. (1.02 mm);
±.020 in. (.508 mm) for all dimensions above .040 in. (1.02 mm).
Detailed part drawings are available on request.
TYPICAL LENGTH TOLERANCES:
0.10 in. to 18.00 in. (2.54 to 457.2 mm) ± 0.060 in. (1.52 mm)
18.10 in. to 42.00 in. (46 to 106.7 cm) ± 0.075 in. (1.91 mm)
42.10 in. to 96.0 in. (107 to 243.6 cm) ± 0.090 in. (2.29 mm)
TYPICAL KISS-CUT TOLERANCES:
0.04 in. to 0.12 in. (1.02 to 3.05 mm) ± 0.015 in. (0.38 mm)
0.121 in. to 0.40 in. (3.07 to 10.16 mm) ± 0.035 in. (0.89 mm)
,,,,
,,,,
,,,,
,,,,
74027*
Actual Size
.418 (10.6)
.114
(2.9)
NOTE: Compression/deflection curves are typical. Dimensions shown do not include PSA (.005 typically). Actual size shown with PSA strip.
*Call for availability. Contact Chomerics
for Compression/Deflection data
.
Contact Chomerics for
Compression/Deflection data
.
*Call for availability. Contact Chomerics
for Compression/Deflection data
.
*Call for availability. Contact Chomerics
for Compression/Deflection data
.
.464
(11.8)