SB 120 Plus (R) Connector FEATURES The innovative SB(R) connectors provide cost-effective reliability, design flexibility and safety for your products' manufacture, installation and maintenance. * Molded Side Grooves Allows for a secure panel mounting fit APP's 2 pole connector is available with a 200 amp rating, 600 Volts continuous AC or DC operation. With the addition of the extended range contact, this robust connector will now accept wire sizes from #1 to #6 AWG (42.4 to 13.3 mm), giving user more current capability. Mechanical keys ensure connectors will only mate with connectors of the same color. Different color housings are selected to identify voltages, thus preventing mismatching of the power supply system. * Mechanical Keyed Housings Prevents accidental mating of components operating at different voltage levels Grooves * Single-piece Housing and Unitized Construction Provides industrial quality and durability PRODUCT SPECIFICATIONS Connector Model SB (R)120 Connector Model SB (R)120 Current Rating (Amperes)* 190* Voltage Ratings (AC/DC) 600* Life a. No Load (mating cycles) b. Under Load (Hot Plug 250 mating cycles @ 120V) 10,000 60A Contact Barrel Wire Size (AWG) (mm) #1 to #6 42.4 to 13.3 Average Connection/Disconnect (lbf) (N) 20 89 Maximum Wire Insulation Diameter (inches) (mm) 0.575 14.6 Operating Temperature (C)** (F) -20 to 105 -4 to 221 Average Contact Resistance* (micro-ohms) 136 Flammability Rating of Housing Material UL94 V-0 Dielectric Withstanding Voltage (AC) 2,200 Contact Retention Force (lbf) * UL Rated for 75C largest wire or cable size ** Contact factory for higher temperature rated connector SB(R), UL and CSA Reference: This equipment is an Underwriters Laboratories Inc(R) recognized component. It is also listed by the Canadian Standards Association as certified. 100 ORDERING INFORMATION 2 Pole Housing & 120 amp Contacts Part Number 6800G1 6801G1 6802G1 6800G2 6801G2 6802G2 6800G3 6801G3 6802G3 Housing Color Gray Blue Red Gray Blue Red Gray Blue Red Wire AWG #2 #2 #2 #4 #4 #4 #6 #6 #6 sq. mm 33.6 33.6 33.6 21.1 21.1 21.1 13.3 13.3 13.3 Housing Only Part Number 6810G1 6810G2 6810G3 Description Gray housing Blue housing Red housing Accessories 120 amp Contacts Part Number 6811G1 6811G2 6811G3 120BBS 6811G7 Wire Description Contact set (2) Contact set (2) Contact set (2) Bus Bar Extended range AWG #2 #4 #6 N/A #1 sq.mm 33.6 21.1 13.3 N/A 42.4 Bushings Part Number 5919 5920 5921 110G57 134G4 1467G1 981G2 Description SB handle with hardware-red Cable clamp for 2 single conductor cables Lock nut for use with Bus bar contact Dust cover, red Panel mount bracket, set (2) Twin conduit cable clamp Tooling Wire Description Use with 6811G1 Use with 6811G1 Use with 6811G1 Part Number SB120-HDL-RED 981G1 AWG #2 to #4 #2 to #6 #2 to #8 sq. mm 33.6/21.2 33.6/13.3 33.6/8.4 Part Number 1368 1387G1 1388G4 1389G4 1388G3 1389G3 Description Hand tool - #1 to #8 Pneumatic tool - #1 to #8 - die for #2 to #8 - locator #2 to #8 - die for #1 - locator for #1 Note: For additional colors please contact customer service HEADQUARTERS: Anderson Power Products(R), 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products(R) Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com DIMENSIONS TEMPERATURE RISE CHARTS Housing [20.6] 0.81 [63.5] 2.50 [19.1] 0.75 [22.2] 0.88 [44.5] 1.75 50 40 30 20 10 [14.4] 0.57 [5.1] 0.20 (2) 1 AWG 2 AWG 4 AWG 6 AWG 60 Temperature (C) [35.8] 1.41 PP180 Singlepole Temperature Rise at Constant Current 70 0 0 25 50 75 [104.6] 4.12 100 125 150 175 200 225 250 Amperes Applied PP180 Multipole Pluse Current Capabililty 700 1 AWG 2 AWG 4 AWG 6 AWG 600 Contacts -Amm in. 50.8 2.00 50.8 2.00 50.8 2.00 77.0 3.03 50.8 2.00 -Bmm in. 11.1 0.44 11.1 0.44 11.1 0.44 11.2 0.44 11.9 0.47 -Cmm in. 8.7 0.34 7.5 0.30 5.6 0.22 9.5 0.38 9.9 0.39 Part Number 6811G1 6811G2 6811G3 120BBS Contact Detent Low Low Low N/A -Emm in. 10.4 0.41 10.4 0.41 10.4 0.41 68.6 2.70 -Fmm in. N/A N/A N/A N/A N/A N/A 5.1 0.20 Part Number 120BBS Contact Detent N/A -Lmm in. 7.37 0.29 -Mmm in. 6.35 0.25 500 -Dmm in. 21.3 0.84 21.3 0.84 21.3 0.84 N/A #10-24Thd. 21.3 0.84 Amperes Part Number 6811G1 6811G2 6811G3 120BBS 1323G1 400 300 200 100 0 -Jmm N/A N/A N/A 23.57 0.5 -Kin. N/A N/A N/A 0.928 mm N/A N/A N/A 21.08 (min) 1 2 in. N/A N/A N/A 0.83(min) 4 8 16 32 64 128 256 512 Duration of Current (Seconds) J D C A E F B A D E B F Bus Bar Contact Mounting Table J C SB Contact K + OL 14581 M Mounting Dimensions DS-SB120 REV08 HEADQUARTERS: Anderson Power Products(R), 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-3700 EUROPE: Anderson Power Products(R) Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203 ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036 CHINA: IDEALAnderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218 TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460 www.andersonpower.com