PS1-PT1 - Hirose Electric - Product.Express

1

High-Current Connectors

PS Series

NEW

2006.3

2 Types of Power Contacts plus Signal Contacts

3-Stage Sequential contact engagement

Current Capacity Ratings in Various Safety Standards

High-current

contacts

Signal

contacts

Low-current

contacts

Wire size

AWG 0

AWG 0 + Bus bar

AWG 4

AWG 4 + Bus bar

AWG 20~22

AWG 24

AWG 8

AWG 10

150A-125V

200A-125V

100A-125V

150A-125V

2.5A-125V

2A-125V

50A-600V

40A-600V

150A-125V

200A-125V

100A-125V

150A-125V

1.5A-125V

1A-125V

40A-600V

30A-600V

150A-125V

200A-125V

100A-125V

150A-125V

2.5A-125V

2A-125V

50A-600V

40A-600V

UL C-UL TÜV

Current Capacity of the contacts

Fig.1

Plug Receptacle

High-current

contacts

Signal

contacts

Low-current

contacts

High-current

power supplies

Low-current

power supplies

Signal sections

Contact

High-current contacts

Signal contacts

Low-current contacts

Wire size

AWG# 0

AWG# 4

AWG# 0

AWG# 4

AWG# 20~22

AWG# 24

AWG# 8

AWG# 10

Current Capacity

150A

100A

200A

150A

2.5A

2A

50A

40A

Remarks -------

-------

* With bus bar

-------

* Current capacity has been established during the testing. Contact Hirose Electric when

using the bus bar for higher current capacity applications.

■Overview

High quality connectors combining two different current

capacity power contacts and signal contacts, allowing power

connections and signal control between power rectifier units.

■Features

1. Sequential power connection

Power contacts can be arranged to connect in 3-stage

sequence (Fig. 1)

2. Live line connection (low current contacts)

Connectors can be mated / un-mated with power applied

through the low current contacts.

Safety rated at 35 A, 120 V (50 insertions/removals).

3. Protection against contact deformation

Below-configured signal contacts will not deform during

mating of the connectors.

4. Crimp termination

Crimp termination of the conductors for the Low current

and Signal contacts.

5. Threaded termination

Threaded termination with a separate crimp ring terminal,

spring washer and M6 screw for the High current

contacts.

6. Self-alignment when mating

Increased self-alignment within ± 0.5mm, with the use of

Floating Screws to mount the plug or receptacle

assemblies.

■Applications

Uninterruptible power supplies (UPS), power supplies for

base stations, electric cars, power supplies of

semiconductor manufacturing machines, electrical

generators and other large-current power supplies.

Insertion and removal of live wires: 35 A - 120 V, 50 cycles

Contact: Long

Contact: Short

Terminal: Long

Contact: Short

1.2mm

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

2

■Product specifications

■Materials/Finish

High-current contacts

Low-current contacts

Signal contacts

Housing PBT

Copper alloy

Stainless steel (Stop ring)

Copper alloy

Stainless steel (Stop ring)

Copper alloy

Black

Gold plated (Contact area)

Gold plated

UL94V-0

-------

Component Material Finish/Color Remarks

Note 1: Includes temperature rise caused by current flow.

Note 2: The term “storage” refers to products stored for long period of time prior to mounting and use. Operating temperature range and

humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation.

Ratings

(High-current contacts)

Operating temperature / humidity range

Storage temperature / humidity range

Voltage rating

Current rating

-55ç to +125ç / relative humidity 90% max. (Note 1)

-55ç to +185ç / relative humidity 95% max. (Note 2)

125V AC/DC

200A(AWG #0) With bus bar

150A(AWG #0) Without bus bar

150A(AWG #4) With bus bar

100A(AWG #4) Without bus bar

Ratings

(Low-current contacts)

Operating temperature / humidity range

Storage temperature / humidity range

Voltage rating

Current rating

-55ç to +125ç / relative humidity 90% max. (Note 1)

-55ç to +85ç / relative humidity 95% max. (Note 2)

600V AC/DC

50A (AWG#8)

40A (AWG#10)

Ratings

(Signal contacts)

Operating temperature / humidity range

Storage temperature / humidity range

Voltage rating

Current rating

-55ç to +125ç / relative humidity 90% max. (Note 1)

-55ç to +85ç / relative humidity 95% max. (Note 2)

125V AC

2.5A (AWG#20~22)

2A (AWG#24)

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

3

■Ordering Information

1. Housing

-PQ6/D32U41PS

1 2 4 4 45 5 5 3

--

1N3CAPPS

1 6 8 5 9

1

7

2. Contact

Output side

-FSPS

3. Floating screw

1 2

-DC1PS

4. Dust cover

1 2

-PT1PS

5. Partition

10

11

12

13

Input side

Series name: PS

Series ID: 1

Housing type: P : Plug, for male contact

S : Receptacle, for female contact

Number of contacts

Contact size D : 3A current

N : 40A current

Q : 50A current

U : 150A current

Contact type: P : Male contact

S : Female contact

Terminal type: C : Crimp

J : Screw clamp

Contact type: 1 : Stamped, loose

3 : Machined, loose

Plating specification: 1 : Gold plated

Contact length: A : Standard (Short)

B : Sequenced (Long)

FS : Floating screw

DC : Dust cover

PT : Partition

1

2

3

4

5

6

7

8

9

10

11

12

13

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

4

BShown panel mounted and

mated with corresponding part BPanel cutout

Viewed from the front

■Plug housing

CL No. RoHSPart number

CL236-1000-2 YESPS1-4U32D/6QP

●4 High Current contacts, 6 Low current contacts, 32 Signal contacts

108

98.29

2-8.89

50

6

31.4

(42.9)

(51)

38~40

Receptacle

PS1-4U32D/6QS Plug

PS1-4U32D/6QP

Panel

4-R1

89

53

98.29

M5∞0.8-2 Thread

33

R5.45

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

5

BShown panel mounted and

mated with corresponding part BPanel cutout

Viewed from the front

■Plug housing

●Low current, 2 contacts

CL No. Packaging RoHSPart number

CL236-1020-0 Bag (10 pieces / bag) YESPS1-2QP

PS1 >PBT<

6

31.4 19.6

24.5

9

47

26.6

R4.5

37.3

23.5

Panel

Commercially

available screw

Commercially

available screw

PS1-2QS

Receptacle

PS1-2QP

Plug

PS-FS Screw

Panel

PS-FS Screw

38~40

R1.6 MAX

R7 MAX

24.6

25.6

8.1

28.6

37.3

M5∞0.8-2

Refer to Page 6 for contacts (PS-PAC-3*1).

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

Note 1: To terminate with recommended wire

(stranded conductor nominal cross section: 42.2 to 60.57 mm_)

use non-insulated barrel ring crimp terminal (as shown in Fig. 1).

Example of the ring crimp terminal: P.N 60-S6, manufactured by J.S.T. MFG. Co., Ltd. Verify the correct current rating of the ring terminal

and required crimp dimensions with the terminal manufacturer.

Note 2: The contact is terminated with M6 x1-2 (JIS B 1188) screw (nominal thread length of 12mm) with corresponding size spring washer.

Recommended tightening torque:400 to 490 N•cm. In high vibration environments it is recommended to use thread-locking compounds.

Note 3: The terminal extraction tool (PS-PA(B)J-3/REMD CL902-2115-0) is available separately.

6

A Packaging RoHS

30.7

31.9

Bag (5 pieces / bag) YES

CL No.Part number

CL236-1002-8

CL236-1003-0

PS-PAJ-3U1

PS-PBJ-3U1

●High current

Ring crimp terminal dimensions Fig.1

11(Effective thread length)

13.8

Ø10

A 12

Ø12.4

Ø15

M6∞1-2

16.8MAX.

Ø6.4~8.8

2.7

A

2

15.9

●Signal

Note 1: Applicable wire AWG #20 to 24.

Note 2: Crimping tool: HT201/PS-SC

Note 3:The terminal extraction tool (PS-P(S)AC-1/REMD CL902-2119-0) is

available separately.

Part number CL No. Packaging RoHS

PS-SAC-1D1 CL236-1006-9 Bag (100 pieces / bag) YES

Note 1: Verify that the conductor remains fully inserted and visible through the 2mm dia. hole after crimping

Note 2: The terminal extraction tool (PS-PA(B)C-3/REMD CL902-2116-2) is available separately.

●Low current

9.5

1-Ø2 (Conductor insertion verification hole)

(6.5) (1)

B

C

Ø9.4

Ø3.2

Ø5.8

A 13

10.5 (For4.6 mm dia. hole)

(Conductor crimp area)

Part number CL No. A B C

Conductor cross section (AWG#)

JIS applicable crimp size

PS-PAC-3Q1

PS-PAC-3N1

PS-PBC-3Q1

PS-PBC-3N1

CL236-1004-3

CL236-1013-4

CL236-1005-6

CL236-1014-7

26

27.2

Ø4.6

Ø3.5

Ø4.6

Ø3.5

Ø7

Ø5.5

Ø7

Ø5.5

6.64~10.52mm2(AWG #18)

2.63~6.64mm2(AWG #10)

6.64~10.52mm2(AWG #18)

2.63~6.64mm2(AWG #10)

8

5.5

8

5.5

Packaging RoHS

Bag (10 pieces / bag)

YES

■Male contacts for Plug

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

7

■Receptacle housing

●4 High Current contacts,

6 Low current contacts, 32 Signal contacts

8

98.29

108

2-8.89

50

624.1

(41.45)

(45.25)

38~40

Receptacle

PS1-4U32D/6QS Plug

PS1-4U32D/6QP

Panel

BShown panel mounted and mated with corresponding part BPanel cutout

Viewed from the front

53

98.29

89

4-R1

M5∞0.8-2

Panel

Commercially

available screw

Commercially

available screw

PS1-2QS

Receptacle

PS1-2QP

Plug

Panel

PS-FS Screw

38~40

R1.6 MAX

R7 MAX

24.6

25.6

8.1

28.6

37.3

M5∞0.8-2

PS-FS Screw

CL No. Packaging RoHSPart number

CL236-1021-2 Bag (10 pieces / bag) YESPS1-2QS

●2 Low current contact

2

1

PS1 >PBT<

38.1

6

15.2

Ø5.2

26.6

37.3

47

(19.2)

(20.2)

BShown panel mounted and mated with corresponding part BPanel cutout

Viewed from the front

CL No. RoHSPart number

CL236-1001-5 YESPS1-4U32D/6QS

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

8

Note 1: To terminate with recommended wire

(stranded conductor nominal cross section: 42.2 to 60.57 mm_)

use non-insulated barrel ring crimp terminal (as shown in Fig. 1).

Example of the ring crimp terminal: P.N 60-S6, manufactured by J.S.T. MFG. Co., Ltd. Verify the correct current rating of the ring terminal

and required crimp dimensions with the terminal manufacturer.

Note 2: The contact is terminated with M6 x1-2 (JIS B 1188) screw (nominal thread length of 12mm) with corresponding size spring washer.

Recommended tightening torque:400 to 490 N•cm. In high vibration environments it is recommended to use thread-locking compounds.

Note 3: The terminal extraction tool (PS-SAJ-3/REMD CL902-2117-5) is available separately.

CL No. Packaging RoHSPart number

CL236-1007-1

Bag (5 pieces / bag) YES

PS-SAJ-3U2

●High current

2.25

2

16

A

●Signal

Note 1: Applicable wire AWG #20 to 24.

Note 2: Crimping tool: HT201/PS-PC

Note 3: The terminal extraction tool (PS-P(S)AC-1/REMD CL902-2119-0) is

available separately.

Part number CL No. Packaging RoHS

PS-PAC-1D1 CL236-1009-7 Bag (100 pieces / bag) YES

Note 1: Verify that the conductor remains fully inserted and visible through the 2mm dia. hole after crimping

Note 2: The terminal extraction tool (PS-SAC-3/REMD CL902-2118-8) is available separately.

●Low current

(Conductor crimp area)

9.5

1-Ø2 (Conductor insertion verification hole)

(1)(6.5)

25.6

(38.6)

Ø5.1

10.5 (For4.6 mm dia. hole)

13

9.9

A

B

■Female contacts for Receptacle

Part number CL No. A B

PS-SAC-3Q2

PS-SAC-3N2

CL236-1008-4

CL236-1015-0

Ø4.6

Ø3.5

Ø7

Ø5.5

Conductor cross section (AWG#)

JIS applicable crimp size

6.64~10.52mm2(AWG #18)

2.63~6.64mm2(AWG #10)

8

5.5

Packaging RoHS

Bag (10 pieces / bag) YES

Ring crimp terminal dimensions Fig.1

11 (Effective thread length)

13.8

(41.9)

29.9 12

Ø12.4

Ø15

M6∞1-2

16.8MAX.

Ø6.4~Ø8.8

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

9

■Components

Note 1: Used in the 4 contact high current area of the plug or receptacle.

Note 2: Sold in quantities of 10 pieces.

●Partitions (insulation)

>PBT<

PS1-PT1

18.42

39

1

Ø16.2

38

Ø5.5

8

1

5

M5∞0. 8-2

6.65

Ø7.75

4

7.35

(18)

Ø10.7

1.2

1.8

●Floating Screw

Note 1: Used for plugs or receptacles.(Except PS1-2QS)

Note 2: Floating distance ± 0.5 mm.

Part number CL No. Type RoHS

PS1-PT1

PS1-PT2

CL236-1016-2

CL236-1017-5

4-partition

2-partition YES

Note 1: Used in the 4 contact high current area of the plug.

Note 2: Sold in quantities of 10 pieces.

●Dust cover (Plug, high current)

>PA<

PS1-DC2

13

Ø14.2

3

0.8

2-7

Shown inserted in a signal position

CL No. RoHSPart number

CL236-1019-0 YESPS1-DC2

CL No. RoHSPart number

CL236-1010-6 YESPS-FS

2 partition shown

Dust cover

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.

10

■Houging/Contacts Combinations

●Plugs

●Receptacles

Plug houging

PS1-4U32D/6QP

Signal contacts

Partitions

Male contacts

-high current

Male contacts

-low current

Plug houging

PS1-2QP

Floating screw(Note 2)

Floating screw(Note 1)

PS-PAJ-3U1,PS-PBJ-3U1

PS-SAC-1D1

PS-PAC-3Q1,PS-PAC-3N1

PS-PBC-3Q1,PS-PBC-3N1

PS-PAC-3Q1,PS-PAC-3N1

PS-FS

PS1-PT1,PS1-PT2

P S 1 - D C 2

PS1-DC2

Dust cover

Female contacts-low corrent

PS-SAC-3Q2,PS-SAC-3N2

Female contacts

-high corrent Partitions

Signal contacts

Receptacle houging

PS1-4U32D/6QS

Receptacle houging

PS1-2QS

PS-SAJ-3U2

PS-PAC-1D1

Female contacts-low corrent

PS-SAC-3Q2,PS-SAC-3N2

Commercially available screw

PS-FS

PS1-PT1,PS1-PT2

Floating screw(Note 1)

Note 1: Use the floating screw (PS-FS) whem using PS1-4U3U32D/6QP or PS1-4U33D/6QS, or PS1-2QP houging.

Note 2: Use commercially available screw for PS1-2QS housing.

The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.

All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative.