MH 4855452 0016708 078 MBINR International SERIES + IRK. . . toR|Rectifier 198 238, bey. DIODES NEW INT-A-pak Power Modules INTERNATIONAL RECTIFIER BSE Dd 165A Features 195A 230A B High voltage @ Electrically isolated base plate @ 3000 V_.,,, isolating voltage @ Industrial standard package & Simplified mechanical designs, rapid assembly B High surge capability m@ Large creepage distances H Beryliium oxide substrate Also available with aluminum nitrade substrate Description This new IRK series of INT-A-paks uses high voltage power diodes in two basic configurations. The semi- conductors are electrically isolated from the metal base, allowing common heatsinks and compact as- semblies to be built. They can be interconnected to form single phase or three phase bridges and the single diode module can be used in conjunction with the thyristor modules as a freewheel diode. These modules are intended for general purpose applica- tions such as battery chargers, welders and plating equipment and where high voltage and high current are required (motor drives, etc.). Major Ratings and Characteristics Parameters IRK.165... | IRK.195... |IRK.235... | Units IRK.166... | IRK.196... | IRK.236... ray @ To 100C | 165 195 230 A lens) 260 305 360 A lesa 50Hz| 4000 4750 6540 A 60Hz! 4200 4980 6850 A t 50Hz| 80 113 214 | kA*s 60Hz} 73 103 195 | kAs Tak 1130 1130 2140 | kA2/s Varm range Up to 2000 |Up to 2000/Up to 2400] V T 4 -40 to 150 C D233 Bulletin 127096IRK.165, .166, .195, .196, .235, .236 Series Mm 4855452 0016709 TOY MB INR ELECTRICAL SPECIFICATIONS Voltage Ratings INTERNATIONAL RECTIFIER BSE D Type number Voltage| V,.,, Maximum repetitive | V..,. Maximum non-repetitive lana Max Code peak reverse voltage peak reverse voltage @ 150C Vv Vv mA 04 400 500 50 IAK.165- / IRK.166- 06 600 700 50 IRK.195- / IRK.196- 08 800 900 50 IRK.235- / IRK.236- 10 1000 1100 50 12 1200 1300 50 14 1400 1500 50 16 1600 1700 50 18 1800 1900 50 20 2000 2100 50 IRK.235-/ IRK.236- 22 2200 2300 50 24 2400 2500 50 Forward Conduction IRK.165]IRK.195] IRK.235) Parameters IRK.166|IRK.196] IRK.236 Units] Conditions lea Maximum average forward current | 165 195 230 A | 180 conduction, half sine wave @ Case temperature 100 100 100 C \ seuasy Maximum RMS forward current 260 305 360 A |asACswitch leg Maximum peak, one-cycleforward, | 4000 4750 | 6540 A |t=10ms | Novoltage | Sinusoidal half wave, non-repetitive surge current 4200 | 4980 | 6850 A |t=8.3ms | reapplied | initialT,=T, max 3350 | 4000 | 5500 | A /t=10ms | 100%V,_,., 3500 {| 4200 | 5750 A |t=8.3ms | reapplied It Maximum It for fusing 80 113 214 | kAs |t=10ms | Novoltage | Sinusoidalhalf wave, 73 103 195 | kAs |t=8.3ms | reapplied | InitialT, =T, max 56 80 151 | KAs /t=10ms | 100% V_.,,, 52 73 138 | KAs |t=8.3ms | reapplied Pt Maximum [*/t for fusing 798 | 1130 | 2140 |kA%s|t=0.1 to 10ms, no voltage reapplied Veo; Lowlevel value of threshold voltage | 0.70 | 0.75 | 0.78 | V [1 6.7% XEX lig <1< AX ey) T= Tmax. Veco High level value of threshold voltage| 0.87 | 0.86 | 0.92 Vi [Xl yy <!<20xexl,) T= T,max. ty Low level forward slope resistance | 1.69 0.92 | 0.64 | mOQ |(16.7%xxrxl,,, <I<xxl,,,)T, > 7, max. t High level forward sloperesistance | 1.42 0.77 | 0.49 | mo |(exl, <!<20xxxI,,,,) T,=T,max. raw Py Ty max., 180 conduction t2 AV. POWEE = Vi) X lecay * 1 (rca) FAV) Vey EX Vv, ey Maximum forward voltage drop 1.57 1.32 | 1.26 v Thermal and Mechanical Specifications T, Junction operating temperature -40to 150 C T 9 Storage temperature range 4010150 C Ry, Maximum thermal resistance 0.20 0.20 0.17 |K/W | IRKD-IRKC-IRKJ | Per junction, DC operation junction to case 0.20 0.20 0.17 | K/W | IRKE Rog Thermalresistance, case to 0.035 | 0.035 | 0.035 |K/w Mounting surface flat, smooth and greased heatsink . , , (per module) T INT-A-pak to Amounting compound is recommended and the Mounting heatsink 4to6 Nm | tourque should be rechecked after a period of tourquet10% BusbartoINT-A-pak 4to6 Nm | about 3 hours to allow for the spread of the compound wt Approximate weight 500 g 17.8 oz Case style INT-A-pak Blocking logy Max. peak reverse leakage current 35 35 35 mA | T,=150C Ving RMSisolation voltage 3000 | 3000 | 3000 | V | 50Hz, circuitto base, all terminals shorted, t= 1s D234Mm 4855452 0016710 ?eb MBINR IRK.165, 166, 195, 196, .235, .236 Series AR Conduction (per Junction) (The following table shows the increment of thermal resistance Rie When devices operate at different conduction angles than DC) Conduction angle Cd fe rd oe Ii one Units | Conditions 180 0.016 0.016 0.016 KiWw | T,=T, max. 120 0.019 0.019 0.019 K/W Sinusoidal conduction 90 0.024 0.024 0.025 K/W ' g \ 60 0.035 0.035 0.036 KIW 30 0.060 0.060 0.060 K/W 180 0.011 0.011 0.012 KIW T, = T, max. 120 0.019 0.019 0.020 KiW Rectangular conduction 90 0.026 0.026 0.027 K/w 60 0.037 0.037 0.037 K/W =D 30 0.060 0.060 0.060 K/w Ordering Information Table INTERNATIONAL RECTIFIER BSE Device Code - Module type - _ Circuit configuration (See Outline Table) Current rating: IF (AV) x 10 rounded - 5 = option with spacers and longer terminal screws 6 = option with standard terminal screws - Voltage code: Code x 100 = Varm - None = Standard devices (beryllium oxide) N = Aluminium nitrade substrate (contact factory) Outline Table (SEE TABLE) A ya CONTAINS BERYLLIUM OXIDE CERAMIC t 1 g @ Moy contain Beryllium Oxide wl} ol! co S Ceramic, and under normal 0 circumstonces ts non hazordous. 7 @ Do not open, cut or grind @ Unserviceoble parts must be 94(3.70) disposed of as hormful woste 7 80(3.15 (0 27) 1 3 Screws M6 x 1 HARMFUL 3 3/5 ) For all types] A B C O E h IRK_ 5 25(0.98) | ---- ---- 41(1.61) [47(1 85) Ul [a2 Hoes 26.5 RK 6 | 23(091) | 30(1 16) | 36142) | ---- | ---- IRKD... IRKE... IRKC... IRKJ... ~ + - - All dimensions in millimeters (inches) O - Dimensions are nominal _ _ - Full engineering drawings are available | on request + ; + - ULidentification number for cathode @+ wire: UL 1385 : - UL identification number for package: UL 94V0 O + D235IRK.165, .166, .195, .196, .235, .236 Series me 48S5S4S2 0016711 bbe BBINR INTERNATIONAL RECTIFIER BSE D oO 155 T T T T o 160 T T + IRK.166.. mo IRK.166.. I Rthjc (DC) = 0.2 KW 1 5 LRthy-C (DC) = 0.2 K/W WwW Li @ 145 T wc 5 (\ = 40s Ll g 155 vbLot~ 430 ISAT consuction Period _ = \ Conduction angle 2 \N NI - XN SY r 1 \ NN uy 125 N yy 120 Nien g YAN g VIAAARKA o \ \ 9 410 \ W115 INN Wy \) KX @ YANN 00 30 | AN 3 N ANA z eT YTS T + T 9 . gy 105 so 60" od NN. 3 90 Ord. 3 Li Lie TL! 3 Hon 5 ae S 95 2 80 i 2 0 20 40 60 80 100 120 140 160 180 x 0 40 80 120 160 200 240 280 $ 2 AVERAGE FORWARD CURRENT A AVERAGE FORWARD CURRENT A Fig. 1 - Current Ratings Characteristics Fig. 2- Current Ratings Characteristics = 300 = 300 1 = ; 180] V dc _| V/V. 7 @ sol | 201 % 250 185- y 9 60] L/ 2 90 | - ow 304 f.- VY, & 60 _] ft = 200 VSV = 200 Pt HH] A pe a 4 a RMS LIMIT / VW 3 RMS luk dW) Jf 150 e 150 7 : /, : Wi o / 2 / = 100 Y & 100 Wf ira) - a w @ z Y Conduction angle < /, Conduction Period w 50 IRK.166. | w 50 IRK 166 = Ty = 150C = TJ = 150C z PER JUNCTION z PER JUNCTION = 0 40 80 120 160 200 % 0 40 80 120 160 200 240 280 << = = AVERAGE FORWARD CURRENT A AVERAGE FORWARD CURRENT A Fig. 3- Forward Power Loss Characteristics Fig. 4 - Forward Power Loss Characteristics 1000 900 800 700 600 500 400 300 200 2X IRK.166.. {22K NGLE PHASE BRIDGE 100 CONNECTED 3 Td = 150C 0 50 100 150 200 250 300 350 30 60 90 120 150 TOTAL OUTPUT CURRENT - A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 5- Forward Power Loss Characteristics MAXIMUM TOTAL POWER LOSS ~ W D236MH 4855452 OOLb71e2 5TI MBINR IRK.165, 166, -195, .196, .235, .236 Series PEAK HALF SINE WAVE FORWARD CURRENT A 4000 3500 3000 2500 2000 1500 1000 INTERNATIONAL RECTIFIER bSE D 1600 * 1400 a4 A 1200 al & 1000 = oO & 800 a < 600 3 400 = 166.. x THREE PHASE BRIDGE = 200 CONNECTED TJ = 150C 0 0 100 2000 6300 400-'s#500s=530 60 90 120 150 TOTAL OUTPUT CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 6 - Forward Power Loss Characteristics = 500 Ww uw - @ 9 400 } 4 os Conducti | N z= 0 uctian angie NX & i 300 180 A ~S as 5 (Sine) A 23.) N C XO = 200 LA ce AT dQ e ~ 4A SX wis Pp 5 100 4 a LSS = LZ i IRK 166. PLS -- s, a PER JUNCTION r~ = 0 Ty = 150C < 0 50 100 150 200 250 20 40 60 80 100 120 140 TOTAL RMS OUTPUT CURRENT - A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 7 - Forward Power Loss Characteristics AT ANY RATED LOAD CONDITION AND WITH RATED VRRM APPLIED FOLLOWING SURGE INITIAL TJ = 150 C x He @ 50 Hz 0.0100 s @ 60 Hz 0.0083 s4 XQ IN IRK.166 . PER es | SI Sa \ 10 10 0 NUMBER OF EQUAL AMPLITUDE HALF CYCLE CURRENT PULSES ~ N Fig. 8- Maximum Non-Repetitive Surge Current 4000 3000 2000 1000 PEAK HALF SINE WAVE FORWARD CURRENT A |AXIMUM NON REPETITIVE SURGE CURRENT VERSUS PULSE TRAIN DURATION CONTROL M. WN: CONDUCTION MAY NOT BE MAINTAINED HUINITIAL TJ = 150 CL IN AY Lt \ Key X NO VOLTAGE REAPPLIED RATED VRRM REAPPLIED x SN IRK 166 PER JUNCTION | | N 01 ra 1 PULSE TRAIN DURATION - 5 Fig. 9- Maximum Non-Repetitive Surge Current D237IRK.165, .166, .195, .196, .235, .236 Series gm 4yassyS2 00346713 435 ME INR INTERNATIONAL RECTIFIER BSE D < 10000 1000 1 Cc ~W=1 IRK.166.. TJ = 25 C INSTANTANEOUS FORWARD CURRENT 100 5 15 25 35 45 55 65 INSTANTANEOUS FORWARD VOLTAGE - V Fig. 10 - Forward Voltage Drop Characteristics oO 160 T T T T T . IRK.196.. Rthj = 0.2 K/W 150 thjc (DC) = 0.2 K/' onduction angle 130 \ -* wo +|N Ny X NAN ho \ NSN xb WN 100 oe 90 NN 120 | LL tree! 90 O 20 40 60 80 100120140160 180200 AVERAGE FORWARD CURRENT A MAXIMUM ALLOWABLE CASE TEMPERATURE Fig. 12 - Current Ratings Characteristics 250 o| | SZ ol he JS o V 50 t Conduction angle] IRK.196., PER JUNTION 0 TJ = 150C 0 40 80 120 160 200 MAXIMUM AVERAGE FORWARD POWER LOSS W AVERAGE FORWARD CURRENT - A Fig. 14- Forward Power Loss Characteristics MAXIMUM TRANSIENT THERMAL IMPEDANCE - K/W Cc MAXIMUM ALLOWABLE CASE TEMPERATURE MAXIMUM AVERAGE FORWARD POWER LOSS W 1E0 -C =02K DC OPERATION 2 JUNCTI 1E-3 1E-2 1&-1 1E0 1&1 1E2 SQUARE WAVE PULSE DURATION s Fig. 11 - Thermal Impedance ZthJC Characteristics 160 IRK 196. 150 Rthjc (DC) = 0.2 K/W 140 130 @ Conduction Period 120 110 100 90 90 20 1 80 0 50 100 150 200 250 300 350 AVERAGE FORWARD CURRENT A Fig. 13- Current Ratings Characteristics 320 r 280 aL / Wf 200} | 8 PZ 200 * TY) LA 160 |, L VU / RMS mH V4 120 7 4G yi. 80 Conduction Period IRK.196.. 40 PER JUNCTION TJ = 150C 0 O 40 80 120 160 200 240 280 320 AVERAGE FORWARD CURRENT A Fig. 15- Forward Power Loss Characteristics D238MB 4855452 0016714 371 MHINR IRK.165, .166, 195, 196, .235, .236 Series MAXIMUM TOTAL POWER LOSS W MAXIMUM TOTAL POWER LOSS W MAXIMUM TOTAL FORWARD POWER LOSS - W INTERNATIONAL RECTIFIER BSE D 1000 t4 N old 2 We st , ve NaN 7 | LINE Na N's B00 + 7 Ne7 iS INNA 180 VA, a, aS 600 Gre) J Si NAAN 1 . Go N XQ S (Rect) Yi EN NAA \e Z| Q S IN \ 400 y aS hy SQ N Y o, A thy SRY 200 ZL 2X IRK.196,. 107 ky) be PSS YY SINGLE PHASE BRIDGE L | Wy | CONNECTED ES 5 Td = 150C Sj 0 50 100 150 200 250 300 350 400 30 60 90 120 150 TOTAL OUTPUT CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 16 - Forward Power Loss Characteristics 1600 1400 1200 1000 800 600 400 X IRK.196. THREE PHASE BRIDGE 200 CONNECTED oT TJ = 150C 0 0 100 200 300 400 500 600 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE - C Fig. 17 - Forward Power Loss Characteristics 450 400 350 300 duction ang 250 200 150 100 IRK.196.. PER JUNCTION 50 T) = 150C Q 0 50 100 150 200 250 300 20 40 60 80 100 120 140 TOTAL RMS OUTPUT CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 18 - Forward Power Loss Characteristics D239IRK.165, .166, .195, .196, .235, .236 Series MH 4855452 0016715 204 MBINR t << | 4500 AT ANY RATED LOAD CONDITION AND WITH | 5000 -TaxiMuM NON REPETITIVE SURCE CURRENT e RATED VRRM APPLIED FOLLOWING SURGE. 5 VERSUS PULSE TRAIN DURATION. CONTROL 4 INITIAL TJ = 150 C 4 OF CONDUCTION MAY NOT BE. MAINTAINED. \7 4000 @ 60 Hz 0.0083 $7 ir || INITIAL TJ = 150 C w L LT @ 50 Hz 0.0100 s te LLNO VOLTAGE REAPPLIED Go 3500 LT 2 4000 NL EEIRATED VRRM REAPPLIED 2 N | 2 \ |_| 7] = 3000 S $ N S WN & NIN ira 3000 = NN c NPN & 2500 Sh mv NIN = NS 2 WN SN = N 2000 PS MN Zz Sy ww 2000 SS a SS z SY NL 1500 Firk.196.. L u |LIRK.196.. PSS = PER JUNCTION z PER JUNCTION NUT * 1000 |_| Z 4000 wi 1 10 100 = 01 1 1 NUMBER OF EQUAL AMPLITUDE HALF CYCLE CURRENT PULSES N a PULSE TRAIN DURATION 5 Fig. 19 - Maximum Non-Repetitive Surge Current Fig. 20 - Maximum Non-Repetitive Surge Current 10000 1E0 AL -C = 0.2 K DC OPERATION 1000 100 196.. TJ = 150 IRK,196.. TJ = 25C 196.. JUNC INSTANTANEOUS FORWARD CURRENT A MAXIMUM TRANSIENT THERMAL IMPEDANCE K/W 10 1E~3 5 1 15 2 25 3 35 1E-3 1-2 16-1 160 161 162 INSTANTANEOUS FORWARD VOLTAGE V SQUARE WAVE PULSE DURATION s Fig. 21 - Forward Voltage Drop Characteristics Fig. 22 - Thermal Impedance ZthJC Characteristics Qo 160 T T oO 160 T T T . IRK 236.. . IRK.236.. 150 Rthjc (DC) = 0.17 K/W 150 | Rthjc (DC) = 0.17 K/W 140 (\ 140 N a a N @ N Conduction angle 130 V tConduction Periad 120 = WS * NS MAXIMUM ALLOWABLE CASE TEMPERATURE MAXIMUM ALLOWABLE CASE TEMPERATURE - AN 110 + 60 WN \ . } \ 100 TPN oT) N 100 90 90 120 NN 2" Ho TS {| 180. | Ut ar 90 r 80 0 50 100 150 200 250 0 80 160 240 320 400 AVERAGE FORWARD CURRENT A AVERAGE FORWARD CURRENT - A Fig. 23 - Current Ratings Characteristics Fig. 24 - Current Ratings Characteristics D240 INTERNATIONAL RECTIFIER BSE DU855452 OOLb7)b 144 BMINR IRK.165, 166, .195, 196, .235, .236 Series 300 250 200 150 100 50 MAXIMUM AVERAGE FORWARD POWER LOSS W INTERNATIONAL RECTIFIER BSE D = 400 130 Y 0 /, yp 350 ae Ff Y = 300 i ; g Uf [LAA 5 250 RMS LIMIT & iy & bp 200 = RMS LUMIT| 4-7 @. . ; Conduction ongie 3 100 Conduction Period IRK.236.. + w IRK.236.. PER JUNCTION Zz 50 JUNCTION TJ = 150C | = TJ = 150C ! 0 a 50 100 150-200 250 = 0 100 200 300 400 = Fig. 25 - Forward Power Loss Characteristics MAXIMUM AVERAGE FORWARD POWER LOSS W MAXIMUM TOTAL POWER LOSS W AVERAGE FORWARD CURRENT A AVERAGE FORWARD CURRENT A Fig. 26 - Forward Power Loss Characteristics 1200 ; ' gt )6 64 % . 4 i LK. Ne 1000 F 4 . 7, oe v tS | Vf NaN % 800 (Ses) L, SM Sc ne XN 180 ~| 2 76! NAY w 600 (Rect) Rk NAS Ws LED 03 NS DN 400 wy kKAy I N oO Pn M 4 2 X IRK 236 ace | rh RA NIN 200 yy INGLE PHASE BRIDGE ESP ES \ CONNECTED Rw lh 0 Ts = 150C | a a 0 100 200 300 400 500 30 60 90 120 150 AVERAGE FORWARD CURRENT - A MAX!MUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 27 - Forward Power Loss Characteristics 1800 1600 1400 1200 1000 800 600 03 if 400 3 X IRK.236 ~ THREE PHASE BRIDGE [25 200 CONNECTED 0 TJ = 150C QO 100 200 300 400 500 600 700 30 60 90 120 150 TOTAL OUTPUT CURRENT - A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 28 - Forward Power Loss Characteristics D241IRK.165, .166, .195, .196, .235, .236 Series MB 4855452 0016717 080 WB INR = 500 _7 INTERNATIONAL RECTIFIER b5E D foe LL | | VES 3 4o0o- 180 NOt Neo] o uction (Sine) V4 6 G oa 3 00 Conduction angle ZN ay 2 & ly INN 2 g me ae eles SA 2 iA 07 s ONY NN Z 100 ys YZ IRK.236., ~~ NNN 3 |) | ease SS = 3 TOTAL RMS QUTPUT CURRENT - A Q QO 40 80 120 160 200 240 280 320 360 30 60 90 120 150 MAXIMUM ALLOWABLE AMBIENT TEMPERATURE - C Fig. 29 - Forward Power Loss Characteristics 6000 AT RATED VRRM 5500 . Hz 0.0083 s 5000 50 Hz 0.0100 s 4500 4000 3500 AVE FORWARD CURRENT - A Ww a 3 3 3S E & 2500 4 IRK.236 . 2000 TEER JUNC PEAK HAI 1500 1 10 100 NUMBER OF EQUAL AMPLITUDE HALF CYCLE CURRENT PULSES N Fig. 30 - Maximum Non-Repetitive Surge Current 10000 Q Oo o 100 .236.. TW = 1 .236.. TW = 25C INSTANTANEOUS FORWARD CURRENT 10 oS 1 15 #2 25 3 35 4 INSTANTANEOUS FORWARD VOLTAGE - V Fig. 32 - Forward Voltage Drop Characteristics < | 7000 MAXIMUM NON REPETITIVE SURGE CURRENT 5 VERSUS PULSE TRAIN DURATION. CONTROL 4 OF CONDUCTION MAY NOT BE MAINTAINED, a LLINITIAL TJ = 150 CL aw N\ LLNO VOLTAGE REAPPLIED a L_-LTTILRATED VRRM REAPPLIED \ NET 2 5000 ee 2 | XN & N 9 a NN NA WwW N N = 3000 a PN lw ISIS Zz A [IRK 236.. Sr a PER JUNCTION ah I 1000 x 01 A 1 Wl a PULSE TRAIN DURATION - 5s Fig. 31 - Maximum Non-Repetitive Surge Current 1E0 AL -C = 0.17 DC OPERATION 1E-1 1E-2 2 JUNC 1E-3 1E-3 1-2 16-1 1E0 1E1 1&2 SQUARE WAVE PULSE DURATION - s Fig. 33 - Thermal Impedance ZthJC Characteristics MAXIMUM TRANSIENT THERMAL IMPEDANCE K/W D242